Meaning
Modifying a wireless device by soldering a miniature coaxial cable directly to its internal radio output is necessary to perform conducted RF measurements in a laboratory. The process of sample pigtail preparation bypasses the integrated trace or chip antenna to route the high-frequency signal directly to a testing instrument. This modification ensures that the actual transmitter performance can be measured without the variables of over-the-air transmission.
Mechanical Method
Skilled technicians perform this task under a microscope to avoid damaging the delicate surface mount components on the printed circuit board. During sample pigtail preparation, the on-board antenna must be physically disconnected, usually by removing a series capacitor or cutting a copper trace. The inner conductor of the coaxial cable is then soldered to the RF output pad, while the outer shield is soldered to the adjacent ground plane.
This precise modification requires temperature-controlled soldering irons to prevent overheating and lifting the microscopic copper pads from the board substrate.
Electrical Integrity
Minimizing the length of the exposed center conductor is critical to prevent impedance mismatches and signal reflections at high frequencies. Executing sample pigtail preparation poorly introduces parasitic inductance that can alter the measured power output and skew compliance data. The connection must be mechanically secured with epoxy or tape to prevent the cable from pulling off the board during test handlings.
Testing Relevance
Conducting tests over a cable is the standard method for verifying compliance with regulatory parameters. Without a successful sample pigtail preparation, the test equipment cannot obtain the stable signals required for these test suites. This task is a prerequisite for type approval.