Meaning
Non destructive testing techniques with sub micron resolution provide high fidelity three dimensional images of internal component structures. The x ray microtomography analysis technique acquires a series of two dimensional projection images as the sample rotates through a beam. These projections are reconstructed mathematically into a complete three dimensional volume.
This allows internal defects to be visualized without destroying the sample.
Scintillation Detection
Capturing high resolution images relies on a sensitive detection system to convert X-rays into electrical signals. The x ray microtomography analysis uses a scintillator screen and a high speed camera to record the intensity of the transmitted beam. The material density of the sample dictates how much the beam is attenuated.
Dense materials absorb more radiation, creating high contrast regions in the resulting projections.
Structural Measurement
Measuring internal dimensions requires calibrating the pixel size of the reconstructed volume. The x ray microtomography analysis determines the size of voids and cracks within a microelectronic package. This provides data on manufacturing precision.
Defect Identification
Revealing cracks in solder balls and microvias is the primary use of this technique in hardware validation. The x ray microtomography analysis exposes internal separations and cracks that are too small for acoustic microscopy. It helps engineers identify the source of electrical failures without altering the physical sample.
This keeps the sample available for subsequent electrical testing or physical cross sectioning, providing a comprehensive path to locate the failure without losing valuable evidence.