Meaning
High-energy transient stresses caused by lightning strikes or major power grid switching events are simulated in the laboratory to verify the resilience of electrical inputs. This evaluation procedure, referred to as surge testing, applies high-voltage and high-current pulses to the power supply lines of the equipment. Protective components like metal oxide varistors and gas discharge tubes must absorb this energy to prevent fire or destructive dielectric breakdown.
Handover documents for sub-assemblies specify the maximum surge voltage that the power entry can survive.
Pulse Profile
A standard surge pulse features a slow rise time of one point two microseconds and a much longer decay time of fifty microseconds. This long duration delivers significantly more thermal energy than short-duration transient testing. Protective elements can experience severe heating during these events, making thermal management design essential to survival.
Injected Coupling
Coupling these high-energy pulses into the device under test is done through a coupling-decoupling network that prevents the surge from entering the main laboratory power supply. Pulses are applied in both line-to-line and line-to-ground configurations. This direct injection tests the primary isolation barriers and the effectiveness of the protective ground path.
System Immunity
Equipment must not exhibit permanent damage or loss of function after exposure. Circuit protection must remain fully operational to ensure continuous protection against subsequent events.